The Brazil aluminum casting market size reached USD 1.21 Billion in 2024. Looking forward, IMARC Group expects the market to reach USD 1.97 Billion by 2033, exhibiting a growth rate (CAGR) of 5.34% during 2025-2033. Rising automotive production, increasing demand for lightweight components, expanding construction sector, advancements in casting technologies, growing aerospace applications, higher recycling rates, government support for industrialization, and surging exports are driving the market growth.
Report Attribute
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Key Statistics
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Base Year
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2024 |
Forecast Years
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2025-2033
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Historical Years
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2019-2024
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Market Size in 2024 | USD 1.21 Billion |
Market Forecast in 2033 | USD 1.97 Billion |
Market Growth Rate (2025-2033) | 5.34% |
Increasing Demand for Lightweight Aluminum Components in the Automotive Industry
The growing demand for aluminum casting in Brazil’s automotive industry is driven by manufacturers prioritizing lightweight materials to enhance fuel efficiency and comply with environmental regulations. Data from the Associação Nacional dos Fabricantes de Veículos Automotores (ANFAVEA) shows that new vehicle sales, including trucks and buses, increased by 14.6% year-over-year in December, totaling 248,559 units. For the full year 2023, total vehicle sales amounted to 2,308,689 units, reflecting a 9.7% increase compared to 2022. This upward trend is expected to continue in 2024 and 2025, creating a positive outlook for market expansion. Aluminum castings are used in engine blocks, transmission housings, wheels, and structural components, replacing heavier iron and steel parts. With Brazil’s National Policy on Climate Change (PNMC) targeting a 43% reduction in CO₂ emissions by 2030, automakers are shifting towards aluminum-intensive vehicle designs to comply with regulatory requirements. EV production is another significant driver, as electric vehicle (EV) adoption increased by 90% to a record 177,360 units in 2024. Since EVs require lightweight structures to enhance battery efficiency, demand for high-pressure die-cast aluminum parts has surged.
Expansion of Aluminum Recycling and Circular Economy Initiatives
Brazil has an over 95% aluminum can recycling rate to be the top global aluminum recycling leader. Recycled aluminum production infrastructure and investments in secondary aluminum are the driving force of aluminum casting market growth. For comparison, the production of primary aluminum requires 95% more energy than the production of recycled aluminum. In response to the National Solid Waste Policy of Brazil (PNRS), companies utilize more circular economy models in manufacturing, thus, recycled aluminum is more often employed in automotive, construction, and industrial applications. The construction sector takes a lot of profit from recycled aluminum castings, as they are necessary parts of window frames, façades, and structural components. As the construction industry shows an amazing leap in development, with Brazil's construction sector accounting for more than 3% of the country's GDP in Q3 of 2024, the need for sustainable aluminum components has become another strong support for green manufacturing propaganda. Moreover, more than 35% of the aluminum used in car production is derived from recycling, which means that the industry is quite willing to use sustainable methods that in turn feed the market growth.
IMARC Group provides an analysis of the key trends in each segment of the market, along with forecasts at the region/country level for 2025-2033. Our report has categorized the market based on process, application, and region.
Process Insights:
The report has provided a detailed breakup and analysis of the market based on the process. This includes die casting (pressure die casting and others), permanent mold casting, and others.
Application Insights:
A detailed breakup and analysis of the market based on the application have also been provided in the report. This includes transportation, industrial, building and construction, and others.
Regional Insights:
The report has also provided a comprehensive analysis of all the major regional markets, which include Southeast, South, Northeast, North, and Central-West.
The market research report has also provided a comprehensive analysis of the competitive landscape. Competitive analysis such as market structure, key player positioning, top winning strategies, competitive dashboard, and company evaluation quadrant has been covered in the report. Also, detailed profiles of all major companies have been provided.
Report Features | Details |
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Base Year of the Analysis | 2024 |
Historical Period | 2019-2024 |
Forecast Period | 2025-2033 |
Units | Billion USD |
Scope of the Report |
Exploration of Historical Trends and Market Outlook, Industry Catalysts and Challenges, Segment-Wise Historical and Future Market Assessment:
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Processes Covered |
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Applications Covered | Transportation, Industrial, Building and Construction, Others |
Regions Covered | Southeast, South, Northeast, North, Central-West |
Customization Scope | 10% Free Customization |
Post-Sale Analyst Support | 10-12 Weeks |
Delivery Format | PDF and Excel through Email (We can also provide the editable version of the report in PPT/Word format on special request) |
Key Questions Answered in This Report:
Key Benefits for Stakeholders: