Aerogel Market Research Report

Aerogel Market Size:

The global aerogel market size reached USD 1,031.2 Million in 2024. Looking forward, IMARC Group expects the market to reach USD 2,144.1 Million by 2033, exhibiting a growth rate (CAGR) of 8.5% during 2025-2033. The growing demand for efficient thermal insulation, increasing utilization of sustainable and eco-friendly materials in electronics packaging, and rising awareness about the environmental impact of traditional construction materials are some of the major factors propelling the market share.

Aerogel Market Analysis:

• Major Market Drivers: The increasing demand for thermal insulation materials in construction, automotive, and aerospace industries is boosting the aerogel market size.
• Key Market Trends: The rising adoption of aerogel-based coatings and additives is a key market trend.
• Geographical Trends: North America held the biggest market share due to the rising purchase of electronics and various smart devices.
• Competitive Landscape: Aspen Aerogels, Inc., BASF SE, Cabot Corporation, and the Dow Chemical Company are some of the major aerogel companies.
• Challenges and Opportunities: High manufacturing costs are a challenge on the market growth. The opportunity lies in the development of aerogel-based solutions for new applications.

Aerogel Market Trends:

Increasing product demand in the oil and gas industry

A stronger than anticipated 1.7 mb/d increase in global oil consumption is predicted for 1Q24 due to improving US economic prospects and increasing bunkering. This growth will aid in bolstering the aerogel adoption. The expanding application of aerogel materials in the and oil & gas sectors is also creating a positive aerogel market outlook. Such material coatings are used as insulators in the oil and gas industry. Large volumes of raw oil are transported via pipes by the oil and gas sector. These coatings are great for pipe insulation and security because of their chemical inertness and ability to prevent leakage. In the construction industry, these material-based blankets are also employed as wall and roof insulation. The creation of new structures as well as the renovation of ageing historic structures and infrastructure are driving market growth. Additionally, compared to other conventional insulation materials, they are substantially lighter, which has led to their increasing application levels. The aerogel market size thus shows significant growth due to this factor.

Lighter and thinner compared to conventional insulations

Since air or gas makes up more than 99% of aerogel's composition, it is incredibly light in weight. For instance, aerogel has a density of as little as 0.001 gm/cm3, while spray foam, one of the lightest conventional insulators, has a density of 8 kg/m3. Furthermore, due to their greater heat resistance (R value), aerogels are mostly utilized as heat-resistant coatings. Besides, aerogel with a thinner layer can have an equivalent insulating effect to glass and plastic foam. For instance, the aerogel's heat sensitivity value is approximately 10 per inch, while plastic foam variants, including XPS, EPS, and PU, have values of approximately 5 per inch, 4 per inch, and 6 per inch, respectively. Therefore, when compared to traditional insulating coatings like fiberglass and plastic foam, aerogel offers 25% cost savings for target values of R 4 and 18–23% cost savings for target values of R 12. According to the aerogel market report, this factor is significantly contributing to the rising product demand.

Increasing production of electric vehicles

Energy-saving insulation for electric vehicle (EV) batteries and the fast advancement of battery technologies are expected to propel a significant share of the aerosol market overview. Due to increased competition and demand for fuel-efficient automobiles, many original equipment manufacturers (OEMs) and battery pack manufacturers are always striving to improve the performance of electric vehicle batteries. Aerogels are also fire-resistant and capable of self-extinguishing. In the event of a thermal runaway in battery cells, they stop the heat and fire from spreading to nearby cells. Furthermore, robust aerogel insulation occupies only 50% of the space needed by traditional foam materials and is utilized in auto door frames, roofs, and hoods. Aerogel uses less energy and provides better passive in-cabin climate management.

Aerogel Market Segmentation:

IMARC Group provides an analysis of the key trends in each segment of the market, along with forecasts at the global and regional levels for 2025-2033. Our report has categorized the market based on type, form, processing, and application.

Breakup by Type:

• Silica
• Polymer
• Carbon
• Others
   

Silica dominates the market

The report has provided a detailed breakup and analysis of the market based on the type. This includes silica, polymer, carbon, and others. According to the report, silica represented the largest segment.

Silica is contributing largely to the aerogel market statistics. Silica is a chemical component composed of silicon and oxygen atoms. It is abundant in nature and can be found in various forms, including quartz, sand, and glass. It is used in making aerogels, which exhibit low thermal conductivity and are suitable for insulating applications in extreme temperature environments. Silica aerogels can be made transparent, allowing them to be used in optics and photonics applications. They have a low refractive index, which means they do not bend light significantly. This property is advantageous in optical applications. Silica aerogels are also used as catalyst supports in chemical processes due to their high surface area and porosity.

Breakup by Form:

• Blanket
• Particle
• Panel
• Monolith
   

Blanket holds the largest share in the market

A detailed breakup and analysis of the market based on the form have also been provided in the report. This includes blanket, particle, panel, and monolith. According to the report, blanket accounted for the largest market share.

An aerogel blanket, also known as an aerogel insulation blanket, is a type of thermal insulation material that utilizes aerogel technology to provide excellent thermal resistance while being lightweight and flexible. It is used to insulate walls, roofs, and floors in residential and commercial buildings, helping to improve energy efficiency and lower costs associated with heating and cooling. It is also used in pipelines and equipment to maintain temperature and reduce heat loss in oil and gas processing facilities. It is employed in cryogenic systems to insulate against the loss of cryogenic temperatures. Furthermore, it is integrated into various high-performance outdoor clothing to provide lightweight and effective insulation, thus bolstering the aerogel demand.

Breakup by Processing:

• Virgin
• Composites
• Additives
   

Virgin holds the maximum share in the market

A detailed breakup and analysis of the market based on the processing has also been provided in the report. This includes virgin, composites, and additives. According to the report, virgin accounted for the largest market share.

Virgin aerogels are typically aerogel materials that have not been modified or functionalized with other substances. They are aerogels in their pure, unaltered form, meaning they have not been chemically modified or combined with other substances to enhance their properties or functionality. Depending on the desired properties, virgin aerogels can be modified by adding other materials or functional groups to achieve specific performance characteristics. Virgin aerogels can be used as insulating materials in construction, industrial equipment, and even clothing to provide superior thermal insulation without adding significant weight. They can also be used to clean up oil spills by selectively absorbing oil while repelling water.

Breakup by Application:

• Oil and Gas
• Construction
• Transportation
• Electronics
• Others
   

Oil and gas hold the biggest share in the market

A detailed breakup and analysis of the market based on the application have also been provided in the report. This includes oil and gas, construction, transportation, electronics, and others. According to the report, oil and gas accounted for the largest market share.

Aerogels can be used in oil spill cleanup operations. These materials can absorb large quantities of oil while repelling water, making them highly effective at cleaning up oil spills on water surfaces. They can be used in the form of aerogel blankets or floating devices to contain and absorb spilled oil. Aerogels can serve as a support material for catalysts in various chemical processes used in the oil and gas industry. Their high surface area and porous structure provide an ideal environment for catalytic reactions, improving the efficiency of processes, such as hydrocracking and hydrotreating. Their low density can also reduce the overall density of the drilling mud, which can be beneficial in controlling formation pressures. This, in turn, is bolstering the aerogel market revenue.

Breakup by Region:

• North America
• Europe
• Asia Pacific
• Middle East and Africa
• Latin America
   

North America exhibits a clear dominance, accounting for the largest aerogel market share

The market research report has also provided a comprehensive analysis of all the major regional markets, which include North America, Europe, Asia Pacific, the Middle East and Africa, and Latin America. According to the report, North America accounted for the largest market share.

North America significantly contributes to the aerogel market recent developments due to the increasing environmental awareness among the masses and rising focus on reducing the carbon footprint to prevent pollution and global warming. Besides this, the rising purchase of electronics and various smart devices is propelling the growth of the market. Apart from this, the increasing purchase of electric vehicles (EVs) as a sustainable alternative to fuel-dependent cars is contributing to the market growth. Additionally, the rising oil and gas exploration activities to fulfill increasing energy demands are supporting the growth of the market. Asia Pacific is also estimated to expand further in this domain due to the increasing demand for energy-efficient insulating materials in various industries. Moreover, the rising construction of various energy-efficient buildings acts as one of the aerogel market recent opportunities.

Leading Key Players in the Aerogel Industry:

The market research report has provided a comprehensive analysis of the competitive landscape. Detailed profiles of all major companies have also been provided. Some of the key players in the market include:

• Aspen Aerogels, Inc.
• BASF SE
• Cabot Corporation
• The Dow Chemical Company
• JIOS Aerogel Corporation
• Svenska Aerogel Holding AB
• Enersens SAS
• Active Aerogels
• Nano Tech Co., Ltd.
• Guangdong Alison Hi-Tech Co., Ltd.
• Intelligent Insulation Ltd.
• Surnano Aerogel Co. Ltd.
• Taasi Corporation
• Protective Polymers Ltd
• Green Earth Aerogel Technology SL
   

(Please note that this is only a partial list of the key players, and the complete list is provided in the report.)

Key market players are investing in research operations to improve aerogel materials and develop new applications, which include enhancing the performance characteristics, reducing production costs, and expanding the range of aerogel products available. They are also exploring a wider range of applications for aerogels, thus driving the aerogel market growth. Leading companies are focusing on making their aerogel products more eco-friendly, using renewable materials, and adopting green manufacturing processes to meet the demands of environmentally conscious customers. Top companies are actively engaged in marketing and educating potential customers about the benefits of aerogels. They are also conducting workshops, seminars, and providing technical support to help customers integrate aerogels into their products and processes.

Latest News:

• June 2023: Aspen Aerogels, Inc. announced the opening of a state-of-the-art engineering and rapid prototyping facility in Marlborough, MA, which help manufacturers optimize the safety and performance of battery packs for eMobility and energy storage system (ESS).
• May 2023: Cabot Corporation announced the launch of its new ENTERA™ aerogel particles portfolio, which is used to manufacture ultra-thin thermal barriers for electric vehicle (EV) lithium-ion batteries.
• June 2023: BASF SE announced the building of a new plant at the Verbund site in Zhanjiang, China, which will have a capacity of 500,000 metric tons of polyethylene (PE) annually and manufacture high-quality and reliable PE products for a wide range of durable applications.

Aerogel Market Report Scope:

Key Benefits for Stakeholders:

• IMARC’s industry report offers a comprehensive quantitative analysis of various market segments, historical and current market trends, market forecasts, and dynamics of the aerogel market from 2019-2033.
• The research report provides the latest information on the market drivers, challenges, and opportunities in the global aerogel market.
• The study maps the leading, as well as the fastest-growing, regional markets.
• Porter's five forces analysis assist stakeholders in assessing the impact of new entrants, competitive rivalry, supplier power, buyer power, and the threat of substitution. It helps stakeholders to analyze the level of competition within the aerogel industry and its attractiveness.
• Competitive landscape allows stakeholders to understand their competitive environment and provides an insight into the current positions of key players in the market.