LED Bulb Market - Industry Trends, Manufacturing Process, Plant Setup, Machinery, Raw Materials, Cost and Revenue



LED bulbs are a cluster of LEDs that are mounted on a single base and encased in a diffuser lens to spread the light across a larger area. These bulbs which are based on solid-state lighting technology, emit light from a semiconductor chip and generate lesser heat than traditional incandescents. LED bulbs last up to ten times longer than compact fluorescents and far longer than typical incandescents. They are available in a range of watts, colors, bases, shapes, dimmable controls, etc. each having specific use in various application areas. For instance, omnidirectional LED bulbs that look like older incandescent bulbs are majorly used in lighting rooms, hallways and in applications where light generally remain on for extended periods. Dimmable LED globes are also becoming an ideal replacement for halogen down lights and indoor spotlights. These light bulbs produce light equivalent to a 40W incandescent bulb consume just 10W of power and offer dimmability control from 100% to 10%. As governments are banning older inefficient light bulbs, these LED bulbs are rapidly replacing incandescent and fluorescent bulbs and are expected to witness robust growth in the coming years.

IMARC’s latest study “LED Bulb Market - Industry Trends, Manufacturing Process, Plant Setup, Machinery, Raw Materials, Cost and Revenue” provides a techno-commercial roadmap for setting up an LED bulb manufacturing plant. The study covers all the requisite aspects of the LED market. This ranges from macro overview of the market to micro details of the industry performance, processing and manufacturing requirements, project cost, project funding, project economics including expected returns on investment, profit margins, etc. This report is a must-read for entrepreneurs, investors, researchers, consultants, business strategists, and all those who have any kind of stake or are planning to foray into the LED bulb industry in any manner.

 

Key Questions Answered in This Report?

  • What are the various unit operations involved in an LED bulb manufacturing plant?
  • What is the total size of land required for setting up an LED bulb manufacturing plant?
  • What are the machinery requirements for setting up an LED bulb manufacturing plant?
  • What are the raw material requirements for setting up an LED bulb manufacturing plant?
  • What are the utility requirements for setting up an LED bulb manufacturing plant?
  • What are the manpower requirements for setting up an LED bulb manufacturing plant?
  • What are the infrastructure costs for setting up an LED bulb manufacturing plant?
  • What are the capital costs for setting up an LED bulb manufacturing plant?
  • What are the operating costs for setting up an LED bulb manufacturing plant?
  • What will be the income and expenditures of an LED bulb manufacturing plant?
  • What is the payback period of an LED bulb manufacturing plant?

1 Research Methodology
2 Executive Summary
3 Introduction
4 Global LED Lighting Industry
    4.1 Key Factors Driving the Global LED Lighting Industry
    4.2 Current and Historical Market Trends
    4.3 Market Breakup by Region
        4.3.1 China
        4.3.2 Europe
        4.3.3 North America
        4.3.4 Asia Pacific
        4.3.5 Japan
        4.3.6 Middle East & Africa
        4.3.7 Latin America
    4.4 Market by LED Products: LED Lamps, Modules and Fixtures
        4.4.1 Current and Historical Market Trends
        4.4.2 Market Forecast
    4.5 Market Breakup by Application
        4.5.1 Retrofit
        4.5.2 Retail & Hospitality
        4.5.3 Outdoor
        4.5.4 Offices
        4.5.5 Architectural
        4.5.6 Residential
        4.5.7 Industrial
        4.5.8 Others
    4.6 Value Chain Analysis
    4.7 Pricing Mechanism and Margins
    4.8 Market Forecast
    4.9 Comparative Analysis of CFL and LED
5 Porter’s Five Forces Analysis
    5.1 Bargaining Power of Suppliers
    5.2 Bargaining Power of Buyers
    5.3 Threat of New Entrants
    5.4 Threat of Substitutes
    5.5 Degree of Competition
6 Competitive Landscape
    6.1 Competitive Structure
    6.2 Market Breakup by Key Players
    6.3 Key Player Profiles
        6.3.1 Nichia
        6.3.2 Osram
        6.3.3 Samsung Electronics
        6.3.4 Everlight Electronics
        6.3.5 LG Innotek
        6.3.6 Epistar
        6.3.7 Seoul Semiconductor
        6.3.8 Cree
        6.3.9 Lumileds
7 LED Bulb: Introduction and Manufacturing Process
    7.1 Product Overview and Specifications
    7.2 Key Features and Advantages
    7.3 Key Application Areas
        7.3.1 Homes
        7.3.2 Offices
        7.3.3 Hotels and Restaurants
        7.3.4 Showrooms and Malls
        7.3.5 Hospitals
    7.4 Popular Shapes and Sizes
        7.4.1 LED Bulb (Classic Globe)
        7.4.2 LED Bulb (Mini Globe)
        7.4.3 LED Bulb (Spot Light)
        7.4.4 LED Bulb (Flame Tip)
        7.4.5 LED Bulb (Deco Light)
        7.4.6 LED Bulb (Candle Light)
    7.5 Design Material Alternatives
        7.5.1 Thermoplastic Housing
        7.5.2 Aluminium Housing
        7.5.3 Aluminium Housing with Plastic Coating
    7.6 Manufacturing Process
    7.7 Raw Material Requirements
    7.8 Raw Material Pictures
8 Key Success and Risk Factors for LED bulb Manufacturers
9 Setting up an LED Bulb Manufacturing Plant
    9.1 Capital Expenditures
        9.1.1 Land Requirements and Expenditure
        9.1.2 Construction Requirements and Expenditures
        9.1.3 Machinery Requirements and Expenditure
        9.1.4 Other Capital Expenditure and Requirements
    9.2 Operating Expenditures
        9.2.1 Raw Material Requirement and Expenditure
        9.2.2 Packaging Requirements and Expenditure
        9.2.3 Transportation Requirements and Expenditures
        9.2.4 Utility Requirements and Expenditures
        9.2.5 Other Operating Expenditures
        9.2.6 Loans and Financial Assistance
    9.3 Project Economics
        9.3.1 Techno-Economic Parameters
        9.3.2 Product Pricing and Margins
        9.3.3 Income Projections
        9.3.4 Expenditure Projections
        9.3.5 Taxation
        9.3.6 Depreciation
        9.3.7 Financial Analysis

 

List of Figures

Figure 4 1: Global: LED Lighting Market: Sales Value (in US$ Billion), 2008-2015
Figure 4 2: Global: LED Lighting Market: Sales Volume (in Billion Units), 2008-2015
Figure 4 3: Global: LED Lighting Market: Breakup by Region (in %), 2015
Figure 4 4: Global: LED Lamps and Modules Market: Sales Volume (in Million Units), 2008-2015
Figure 4 5: Global: LED Fixtures Market: Sales Volume (in Million Units), 2008-2015
Figure 4 6: Global: LED Lamps and Modules Market Forecast: Sales Volume (in Million Units), 2016-2021
Figure 4 7: Global: LED Fixtures Market Forecast: Sales Volume (in Million Units), 2016-2021
Figure 4 8: Global: LED Lighting Market: Breakup by Application (in %), 2015
Figure 4 9: LED Lights Industry: Value Chain Analysis
Figure 4 10: LED Lights Industry: Profit Margins at Various Levels of the Value Chain
Figure 4 11: Global: LED Lighting Market Forecast: Sales Value (in US$ Billion), 2016-2021
Figure 4 12: Global: LED Lighting Market Forecast: Sales Volume (in Billion units), 2016-2021
Figure 6 1: Global: LED Lighting Market: Key Players Market Share (in %), 2015
Figure 7 1: LED Bulb Manufacturing: Various Types of Operation Involved
Figure 7 2: LED Bulb Manufacturing: Conversion Rate of Products
Figure 9 1: LED Bulb Manufacturing: Profit Margins at Various Level of the Value Chain
Figure 9 2: LED Bulb Manufacturing Plant: Breakup of Manufacturing Costs (in %)

 

List of Tables

Table 4 1: Comparison of LEDs with Compact Fluorescent Lamps (Based on Energy Efficiency and Environmental Impact)
Table 4 2: Comparison of LEDs and Compact Fluorescent Lamps (Based on Luminuous Flux)
Table 7 1: LED Bulb Manufacturing: Suppliers of Raw Materials and Delivery Timeline
Table 9 1: LED Bulb Manufacturing Costs Related to Land and Site Development (in US$)
Table 9 2: LED Bulb Manufacturing Costs Related to Civil Works (in US$)
Table 9 3: Machinery Costs (in US$)
Table 9 4: Costs Related to Other Capital Investments (in US$)
Table 9 5: Raw Material Requirements and Expenditures (in US$/Year)
Table 9 6: Outer Packaging Requirements and Expenditure
Table 9 7: Inner Packaging Requirements and Expenditure
Table 9 8: Transportation Expenditure (in US$/Unit of Light)
Table 9 9: Power Consumption (in KWh)
Table 9 10: Costs Related to Salaries and Wages (in US$)
Table 9 11: Techno-Economic Parameters
Table 9 12: Income Projections (in US$)
Table 9 13: Expenditure Projections (in US$)
Table 9 14: Income Tax Expenditure
Table 9 15: Depreciation Rate
Table 9 16: Cash Flow Analysis Without Considering the Income Tax Liability
Table 9 17: Cash Flow Analysis on Considering the Income Tax Liability


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