LED Downlight Market - Industry Trends, Manufacturing Process, Plant Setup, Machinery, Raw Materials, Cost and Revenue



LED downlights currently represent one of the most popular types of recessed lighting fixtures in both residential and commercial lighting applications. The new developments in LED technologies and luminaire designs have enabled significant energy savings through this lighting product. Although these lights were initially intended for directional lighting, their recessed versions are now extensively being used for hallways, offices, kitchens, bathrooms, malls, showrooms, etc. Today, they are available in a broad range of sizes and lumen packages offering a viable alternative to compact fluorescent and incandescent lamps. They come in the smallest power range from 1-5W to the biggest power of up to 55-60W and can be mounted on high ceilings of shopping malls. There are multiple choices for the light beam angles (from narrow to extensive) and colors that can be dimmed or brightened according to the situation/occasion. These lights require lesser maintenance and last longer than their traditional counterparts. They are also easy to clean-up in case of breakage as they don’t contain mercury. With the growing LED technology and increasing demand of various luminaire designs, LED downlights are expected to become more energy efficient, smaller and lighter in the coming years.

IMARC’s latest study “ LED Downlight Market - Industry Trends, Manufacturing Process, Plant Setup, Machinery, Raw Materials, Cost and Revenue” provides a techno-commercial roadmap for setting up an LED downlight manufacturing plant. The study covers all the requisite aspects of the LED downlight market. This ranges from macro overview of the market to micro details of the industry performance, processing and manufacturing requirements, project cost, project funding, project economics including expected returns on investment, profit margins, etc. This report is a must-read for entrepreneurs, investors, researchers, consultants, business strategists, and all those who have any kind of stake or are planning to foray into the LED downlight market in any manner.

 

Key Questions Answered in This Report?

  • What are the various unit operations involved in an LED downlight manufacturing plant?
  • What is the total size of land required for setting up an LED downlight manufacturing plant?
  • What are the machinery requirements for setting up an LED downlight manufacturing plant?
  • What are the raw material requirements for setting up an LED downlight manufacturing plant?
  • What are the utility requirements for setting up an LED downlight manufacturing plant?
  • What are the manpower requirements for setting up an LED downlight manufacturing plant?
  • What are the infrastructure costs for setting up an LED downlight manufacturing plant?
  • What are the capital costs for setting up an LED downlight manufacturing plant?
  • What are the operating costs for setting up an LED downlight manufacturing plant?
  • What will be the income and expenditures of an LED downlight manufacturing plant?
  • What is the payback period of an LED downlight manufacturing plant?

1 Research Methodology
2 Executive Summary
3 Introduction
4 Global LED Lighting Industry
    4.1 Key Factors Driving the Global LED Lighting Industry
    4.2 Current and Historical Market Trends
    4.3 Market Breakup by Region
        4.3.1 China
        4.3.2 Europe
        4.3.3 North America
        4.3.4 Asia Pacific
        4.3.5 Japan
        4.3.6 Middle East & Africa
        4.3.7 Latin America
    4.4 Market by LED Products: LED Lamps, Modules and Fixtures
        4.4.1 Current and Historical Market Trends
        4.4.2 Market Forecast
    4.5 Market Breakup by Application
        4.5.1 Retrofit
        4.5.2 Retail & Hospitality
        4.5.3 Outdoor
        4.5.4 Offices
        4.5.5 Architectural
        4.5.6 Residential
        4.5.7 Industrial
        4.5.8 Others
    4.6 Value Chain Analysis
    4.7 Pricing Mechanism and Margins
    4.8 Market Forecast
    4.9 Comparative Analysis of CFL and LED
5 Porter’s Five Forces Analysis
    5.1 Bargaining Power of Suppliers
    5.2 Bargaining Power of Buyers
    5.3 Threat of New Entrants
    5.4 Threat of Substitutes
    5.5 Degree of Competition
6 Competitive Landscape
    6.1 Competitive Structure
    6.2 Market Breakup by Key Players
    6.3 Key Player Profiles
        6.3.1 Nichia
        6.3.2 Osram
        6.3.3 Samsung Electronics
        6.3.4 Everlight Electronics
        6.3.5 LG Innotek
        6.3.6 Epistar
        6.3.7 Seoul Semiconductor
        6.3.8 Cree
        6.3.9 Lumileds
7 LED Downlight: Introduction and Manufacturing Process
    7.1 Product Overview and Specifications
    7.2 Key Features and Advantages
    7.3 Key Applications Areas
        7.3.1 Offices & Conference Rooms
        7.3.2 Residential Blocks
        7.3.3 Showrooms and Malls
        7.3.4 Hospitals and Laboratories
        7.3.5 Hotels and Restaurants
    7.4 Popular Shapes and Sizes
        7.4.1 LED Downlight Ring Series
        7.4.2 LED Downlight Slim Series (Square)
        7.4.3 LED Downlight Slim Series (Round)
        7.4.4 LED Downlight Flat Series (Square)
        7.4.5 LED Downlight Surface Series (Round)
        7.4.6 LED Downlight Adjustable (COB)
        7.4.7 LED Downlight Step (COB)
    7.5 Design Material Alternatives
        7.5.1 Aluminium Die Cast Frame
        7.5.2 Aluminium Die Cast Frame Coated/Finished with White Powder
        7.5.3 Stainless Steel Frame Coated/Finished with White Powder
        7.5.4 Plastic Sheet Frame Coated/Finished with White Powder
        7.5.5 Metallized or White Reflector
        7.5.6 Clear or Matted Lens
    7.6 Manufacturing Process
    7.7 Raw Material Requirements
    7.8 Raw Material Pictures
8 Key Success and Risk Factor for LED Manufacturers
9 Setting up an LED Downlight Manufacturing Plant
    9.1 Capital Expenditures
        9.1.1 Land Requirements and Expenditure
        9.1.2 Construction Requirements and Expenditures
        9.1.3 Machinery Requirements and Expenditure
        9.1.4 Other Capital Expenditure and Requirements
    9.2 Operating Expenditures
        9.2.1 Raw Material Requirement and Expenditure
        9.2.2 Packaging Requirements and Expenditure
        9.2.3 Transportation Requirements and Expenditures
        9.2.4 Utility Requirements and Expenditures
        9.2.5 Loan Payments
        9.2.6 Other Operating Expenditures
    9.3 Project Economics
        9.3.1 Techno-Economic Parameters
        9.3.2 Product Pricing and Margins
        9.3.3 Income Projections
        9.3.4 Expenditure Projections
        9.3.5 Taxation
        9.3.6 Depreciation
        9.3.7 Financial Analysis

 

List of Figures

Figure 4 1: Global: LED Lighting Market: Sales Value (in US$ Billion), 2008-2015
Figure 4 2: Global: LED Lighting Market: Sales Volume (in Billion Units), 2008-2015
Figure 4 3: Global: LED Lighting Market: Breakup by Region (in %), 2015
Figure 4 4: Global: LED Lamps and Modules Market: Sales Volume (in Million Units), 2008-2015
Figure 4 5: Global: LED Fixtures Market: Sales Volume (in Million Units), 2008-2015
Figure 4 6: Global: LED Lamps and Modules Market Forecast: Sales Volume (in Million Units), 2016-2021
Figure 4 7: Global: LED Fixtures Market Forecast: Sales Volume (in Million Units), 2016-2021
Figure 4 8: Global: LED Lighting Market: Breakup by Application (in %), 2015
Figure 4 9: LED Lights Industry: Value Chain Analysis
Figure 4 10: LED Lights Industry: Profit Margins at Various Levels of the Value Chain
Figure 4 11: Global: LED Lighting Market Forecast: Sales Value (in US$ Billion), 2016-2021
Figure 4 12: Global: LED Lighting Market Forecast: Sales Volume (in Billion units), 2016-2021
Figure 6 1: Global: LED Lighting Market: Key Players Market Share (in %), 2015
Figure 7 1: Downlight Manufacturing: Various Types of Operation Involved
Figure 7 2: Downlight Manufacturing: Conversion Rate of Products
Figure 9 1: LED Downlights Manufacturing Plant: Profit Margins at Various Level of the Value Chain
Figure 9 2: LED Downlights Manufacturing Plant: Breakup of Manufacturing Costs (in %)

 

List of Tables

Table 4 1: Comparison of LEDs with Compact Fluorescent Lamps (Based on Energy Efficiency and Environmental Impact)
Table 4 2: Comparison of LEDs and Compact Fluorescent Lamps (Based on Luminuous Flux)
Table 7 1: Down Light Manufacturing: Suppliers of Raw Materials and Delivery Timeline
Table 9 1: LED Downlights Manufacturing Costs Related to Land and Site Development (in US$)
Table 9 2: LED Downlights Manufacturing Costs Related to Civil Works (in US$)
Table 9 3: Machinery Costs (in US$)
Table 9 4: Costs Related to Other Capital Investments (in US$)
Table 9 5: Raw Material Requirements and Expenditures (in US$/Year)
Table 9 6: Outer Packaging Requirements and Expenditure
Table 9 7: Inner Packaging Requirements and Expenditure
Table 9 8: Transportation Expenditure (US$/Unit of Light)
Table 9 9: Power Consumption (in KWh)
Table 9 10: Costs Related to Salaries and Wages (in US$)
Table 9 11: Techno-Economic Parameters
Table 9 12: Income Projections (in US$)
Table 9 13: Expenditure Projections (in US$)
Table 9 14: Income Tax Expenditure
Table 9 15: Depreciation Rate
Table 9 16: Cash Flow Analysis Without Considering the Income Tax Liability
Table 9 17: Cash Flow Analysis on Considering the Income Tax Liability


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